The gear is very susceptible to corrosion, even though steps have been taken to lessen the effects. Sunvair's state-of-the-art 101,000 square foot facility handles the entire landing gear overhaul process under one roof. Exchange Landing Gear Considerations. Exchange Assets on hand for landing gear exchange requirements. Modifications Years of landing gear upgrade modification experience and parts to complete the process. Assignment: The 309 CMXG's MRO of landing gear was taking too long and placing stress on the supply chain. This process will prepare your landing gear parts for numerous detailed inspection procedures. and overhaul airplane landing gear about every 10 years or 18,000 cycles, depend-ing on the airplane model usage and applicable regulations. "Therefore, the overhaul process as dictated by each OEM must be strictly adhered to in order not to induce any additional stresses that may cause a failure in the future. But one can expect repair costs on top of that. CPs are a process that is executed on a critical landing gear (or undercarriage) part, assembly or equipment that if performed incorrectly or omitted would cause:- An operational failure of the aircraft; or- An unacceptable risk of injuryThis document identifies CPs that have either caused operation With capacity from the largest cylinders to the smallest pistons and all the necessary machinery, equipment, and personnel in one location, we control the overhaul process from beginning to end, leading to faster turnaround times, the best quality and lower costs . The contract positions AAR as a go-to MRO for E-Jet landing gear. Watch full video and join us on an exclusive tour of the, h. Project: Landing Gear Maintenance, Repair, & Overhaul (MRO) Process Improvement. This consists of the main landing gear and dressing assembly, a side stay with locking actuator, and retract actuators, in addition the forward and aft pintle or trunnion pin assemblies. Our Landing Gear Exchange with Overhaul program was created to increase efficiency and minimize the economic implications of landing gear maintenance. Our US Team in Peru has been plating, grinding, and approving landing gears for over 150 years combined. Some of the most important information Boeing requires can be categorized by the following subjects: 1 Response time. In some cases, landing gear must be cleaned prior to subsequent surface treatment, in which case thorough rinsing of the part is critical. AerSale Landing Gear Solutions is located near Albuquerque, NM, (Rio Rancho, NM) and features a 100,000 square-foot facility developed for specialized land gear MRO operations. Our highly experienced landing gear mechanics and technicians are . The evaluation process involves inspecting the landing gear per the manufacturer's overhaul or inspection requirements. To ensure we live up to our reputation for leading quality leader, Sunvair procedures include: Stringent incoming records review and immediate photo recorded verification. After disassembly all landing gears undergo a thorough cleaning process by chemical and/or mechanical means. Our newly renovated Landing Gear workshop provides high quality and reliable solutions to your Landing Gear Overhaul and Repair requirements. A very precise industrialized overhaul process, based on extensive in-house capabilities, is the substantial lever that keeps our customers' vital undercarriages on a solid footing. Corrosion, for example, can call for very extensive repair work. 3 Historical data. Years of water, dirt, salt air, fluid and various other electrolytes have taken their toll on this gear as well. The general objective is to inspect the gear for wear, corrosion and damage.. Last fall, AAR entered an agreement with Liebherr-Aerospace to provide landing gear maintenance, repair and overhaul (MRO) services for the Embraer 170/175/190/195 family of aircraft, enhancing AAR's . We do this by correcting deformation and other external damage, then stress-relieving the part, as well as inspecting for pitting and cracks. For example, if a landing gear overhaul interval is 10 years or 20,000 FCs, and an aircraft is operating 1800 FCs per year, then the landing gear overhaul would be conducted at the end of the 10th year. 767 All-series BTB 737 NG 737 CL 757 All-Series The 4 critical aspects of landing gear overhaul Wheel & Tire Changes Our factory-trained technicians use the latest technical data, techniques and tooling solutions to ensure your landing gear meets the highest operating standards. Landing gear requires cleaning during the manufacturing process to remove machining chips and coolants before assembly. The timing of the overhaul is based on the performance interval that is more limiting, either calendar time or FCs. Operators and repair stations can greatly expedite the response process by providing pertinent, precise, and complete information about landing gear damage. During overhaul, the landing gear proceeds through a sequence of predetermined stages, from disassembly to stripping, damage assessment, electroplating and beyond. WHO WE ARE. This means your aircraft spends less time on the ground and more time in the air creating revenue. The main landing gear components requiring hard time overhaul is similar for both Boeing 737NG and Airbus A320 aircraft. Do you know how the #Phenom family aircraft's landing gear overhaul and maintenance is performed? 4 Operator preferences. Once cleaned, we use precision measuring to inspect dimensions, and tolerances can be as small as .0001 inch. We are a full service facility that works on commercial, military, and business aircraft; our expertise in the industry combined with competitive pricing makes us a great choice in this fast growing market. Our objective is to correct these conditions and Aleve these concerns while avoiding landing gear replacement costs. Landing Gear Services Inspection Non-Destructive Testing (NDT) Machining Complete Overhaul Plating Re-Assembly Expedited Shipping These detailed inspections are just some of the reasons that many parts not meeting Airmark Overhaul's critical inspection standards are replaced. The landing gear has 5 main issues that have to be inspected and remedied during the overhaul process, removal of corrosion, removal of hydrogen, wear repaired, cracks removed, and plating coverage verified. Most landing gears are overhauled on a ten-year interval as mandated by the FAA. Landing Gear Repair & Overhaul Bombardier's Component Repair & Overhaul f acilities offer some of the most comprehensive landing gear services in the industry. The work will be performed at AAR's landing gear repair station in Miami. Landing gear assets in stock and available for loan or lease programs. 2 Problem description. RTG has a clear understanding of the required steps to accomplish a thorough overhaul of Landing Gear and why those steps are critical. The disassembly of a landing gear unit sometimes brings surprises to light. in response to operators' need for additional options when servicing landing gear, Boeing launched a landing gear overhaul and exchange program in 2008 designed to meet the Additional Inspection points beyond what the OEM CMMs require. Heat treating and re-finishing can also be part of the process. During the overhaul process, corrosion has been found on just about every piece . For over 65 years Sunvair has been delivering the highest quality landing gear overhaul and repair services. The ATI overhaul process includes: Detailed check-in at receiving Complete tear-down, identification, and entry into our computerized routing system Thorough cleaning, including paint and cadmium removal Full inspection and NDT inspection including teardown and condition reports, for all serialized components by our quality department The Process: When landing gear initially arrives at our warehouse, every component is taken apart to be inspected for any obvious and superficial damage before components are readied for cleaning. B737 LANDING GEAR SPECIALISTS. MainStream GS engaged to improve the flow of the "East Wall" feeder line which made repair determination and 'fed' the back shop operations to the various . Exchange Process The exchange process is fast and easy: This knowledge allows us to save our customers both time and money, while providing innovative solutions to their landing system requirements. Boeing landing gear overhauls are a complicated process to master. For a normal gear that is not in a salt water environment, expect another $50,000. Delivering cost-efficient landing gear repair services, without compromising on quality or service. Phenom 100 Retrofit SB Campaigns 10-yr Landing Gear Overhaul Process Landing Gear Overhaul Costs For the Phenom 300, the inspection will typically cost around $145,000. The Hawker 125 series landing gear is no different. Process will prepare your landing gear Cleaning Systems | PROCECO < /a > B737 landing gear Cleaning Systems | <, corrosion has been plating, grinding, and tolerances can be categorized by the FAA gear. Additional inspection points beyond what the OEM CMMs require the main landing gear workshop provides high quality reliable. 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